Octane Part II
Detonation and the backyard chemist
By Arshag (Shog) Odabachian
In the first part we went over the origins of the term “Octane” and figured out it had become a rating system to gage a fuels ability to resist detonation (Spark knock, Pinging, etc). We also learned that the octane number has nothing to do with the power (or heat) output of the fuel. Depending on the additives used in a given fuel, one can even speed up, or slow down the combustion process (to a limited degree).
If you’re going to race or track-day your basically stock bike, don’t go nuts and spend a fortune on exotic racing fuels. Run the octane recommended by the manufacturer. If you feel you will be putting the engine under more heat and load stress than intended by the manufacturer, you may want to bump your octane a couple of points just to make sure detonation is kept at bay. Just don’t fooled to think the bike is going to make more power with 93 octane instead of 90.
Now we’re going to unravel some of the mystery and explain why detonation is such a bad thing. A spark fired gasoline engine likes a controlled and very rapid burn. When the piston comes up on the compression stroke, it is compressing a mixture of air and fuel as delivered by the carburetor (or fuel injectors) and throttle air valves controlled by your right wrist. If everything is going well, the mixture is swirling faster and faster and mixing completely as the piston rises. The sparkplug is fired BEFORE the piston reaches TDC (top dead center). Depending on the RPM and the engine design intent, it may be 30 degrees, or 5 degrees before TDC. If the fuel exploded (instead of burned), this would send the crankshaft backwards. The engines want a fuel that burns quickly and completely – in a controlled manner – not an explosion. The goal is to have the piston well past TDC when the pressure from combustion is at its peak. This way, the piston is forced down with great, but controlled force. Without detonation, this controlled burn is started by the sparkplug, which in turn starts a flame front that continues in all directions until the trapped mixture is completely burned. As this flame front progresses, the piston is moving past TDC and getting better leverage on the crankshaft to make mechanical power. Although the heat and pressure in the chamber is rising very quickly, it drops off rapidly as the piston gets about halfway down on the power stroke. Most all of the power transmitted by the burning of the fuel was sent to the crankshaft between 15 and 90 degrees after TDC.
Normally, the plug fires and starts the burn process. A little known “Sonic” wave-front moves outward faster than the flame front. If the fuel has a high enough octane rating, the sonic front is of no consequence and the flame front continues all the way to the trapped “end-gasses” at the outer portions of the combustion chamber and burns them as well. But if the heat and pressure in the chamber is at the critical limit of the fuel, this sonic front crashes into the already volatile end-gasses and spontaneously explodes them, way before the flame front gets there. This in turn sends a huge shock wave back towards the flame front and explodes (rather than burns) whatever is left. Pressure in the cylinder skyrockets before the piston gets a chance to pass TDC and all the parts get hammered by stresses they were never designed to have (unless it’s a Diesel).
The boundary layer: Ever seen drops of water dancing around the surface of a hot skillet? It’s amazing that a drop of water can last that long in such heat. If you were to reduce the temperature of the skillet enough, the whole droplet would absorb the heat and vaporize quickly. How about Island Fire-Walkers that walk across super hot coals in their bare feet in a religious ritual? These two things as well as your pistons have something in common protecting them. That drop of water has a boundary layer of steam acting as an insulator between the hot pan and its liquid surface. The firewalker better have damp feet and hot coals so a boundary layer can be formed and protect the skin.
During normal combustion, there is a thin boundary layer of gas on the surface of the piston, cylinder and head. This also helps insulate those parts from the intense heat and make life easier on parts as well as your cooling system. When we go into detonation, the extreme blast from the sonic and explosive pressure fronts “rips” that protective boundary layer off the parts. In fact, when you hear that “Pinging” sound, just visualize a hammer smacking all those parts in the combustion chamber, because that’s what is happening. With the boundary layer gone, all those parts have lost insulation and are absorbing heat like crazy, which makes them hotter for the next cycle, to help detonation occur again. Keep it up and you’ll break parts and melt pistons.
Note: When an engine detonates (even lightly) the exhaust gas temperature drops and the water temp goes up. This can be a very important sign and should not go unnoticed. Since the boundary layer is gone, the internal parts and cooling system take more of the heat and less is left over to go out the pipe.
Detonation is also a time dependent phenomenon. The longer the engine spends time compressing the mixture, the more time the mixture has a chance to pick up heat and the higher the chance of detonation occurring. So, low rpm engines have a better chance of detonation than high rpm ones (all else being equal). It also takes time for a flame-front to get to the end-gasses, the less distance to those outer portions of the combustion chamber from the spark plug the better. A 1000cc four cylinder would be less prone to detonation than a 1000cc twin (given the same compression ratio – all else being equal as well). Super high RPM multi cylinder engines require less octane than lower RPM ones for these reasons. Liquid cooled engines are also less prone to detonation than their air-cooled counterparts and can run higher compression ratios and consequently make more power (air-cooled engines cannot control combustion chamber temperatures anywhere near as well as LC engines). How many remember twin spark plug heads? This was not for complete burn or emissions, it was to have two flame fronts so the burn process could be done quicker and get the end gasses burned off before detonation could take hold (relative to a single plug head given the same fuel).
If you need to raise Octane because you have modified the engine to make more power/cc, there are many alternatives for you. You can go to any of many retailers that sell racing fuel, or you can mix your own as well. I’m not going to go into the blending extremes and specific gravity issues here in this segment. I will state just a few tricks to get octane and controlled power of your fuel up a bit.
I also will not go into oxygenated racing fuels (big power boosts – also known as liquid superchargers) as this is a great way to destroy engines if the fuel maps or jetting is not spot on.
I do not like using any pump fuel that contains alcohol. Although alcohol is a good octane booster (and racing fuel if the mixture is radically richened), unless you turn up the fuel mixture to compensate, power will be down. Alcohol is also very abrasive and acts like a scouring agent in many fuel systems. I like using a good base fuel like BP/Amoco.
If the fuel is to be used for off-road use, Tetraethyl lead is hard to beat as an octane boosting additive in unleaded fuels. One source is:
http://www.kemcooil.com/product_info.php?pId=61Go to the kemcooil.com site and do some research. Here is a chart to give you an idea of the capabilities of this additive. Its brand name is Octane Supreme 130.
0.6- Ounces OS-130 to 1 gallon / fuel……2.0 point octane increase
1.2- Ounces OS-130 to 1 gallon / fuel……3.5 point octane increase
1.8- Ounces OS-130 to 1 gallon / fuel……5.0 point octane increase
2.4- Ounces OS-130 to 1 gallon / fuel……6.5 point octane increase
3.0- Ounces OS-130 to 1 gallon / fuel……8.0 point octane increase
6.0- Ounces OS-130 to 1 gallon / fuel……11.0 point octane increase
18- Ounces OS-130 to 1 gallon / fuel……16.0 point octane increase
Another additive I use is Toluene (methyl Benzene) a.k.a. Toluol. This is getting harder to find at the Home depot and I have resorted to commercial automotive paint suppliers as a source. I can’t state what you will get with all base fuels, but with summer blended BP/Amoco Premium, we were able to get a 4 point octane boost running 10% Toluene. Some might remember the “Rocket fuel” used by Formula 1 turbo cars decades ago. It was 75% Toluene. Here is some interesting data on pure Toluene: (remember your Motor and Research octane numbers)
Specific Gravity = 0.87 RON=124 MON=114 Heat energy (Btu/lb) = 18,716
We have tested a blend 12 oz/gal of the Tetraethyl lead additive mentioned here along with 10% Toluene in a base pump 93 octane BP fuel and were able to run detonation free in a turbocharged snowmobile that used to detonate on 110 octane racing fuel! Don’t get lazy around these or any chemicals! Use solvent proof gloves and be in a well ventilated area. There are many links on the internet to help you further with your research. I’ll give you another one here that has helped many on these topics:
http://www.faqs.org/faqs/autos/gasoline-faq/part1/I hope this section explained detonation and its causes. Every one of the small points made here can be expanded into volumes. This is not the intent here. This is just to give you a better understanding and help keep some money in your wallet by not buying more than you need. For everyone’s information, I do not use anything but pump 93 in my personal “Premium fuel only” performance bike. There is no need. My highly modified snowmobiles on the other hand……